Product design and process planning pdf

Master schedule general information syllabus assignments. Process sequencing how components are put together indu 421 facilities design and material handling systems. The production route for the product bears a lot of weight when it comes to the product selection process in entrepreneurship. Designing the new products and launching them in the market is the biggest challenge facing organizations irrespective of the size, or complexity of the product. A very broad coefficient and effective generation and development of ideas through a process that leads to new products. When designing a project, 90% of the work should go into project planning and development and only 10% in the writing of the application. The needs and expectations of the customers are on the rise. Designs an evaluation process and sustainability strategy for measuring project outcomes and continuing those outcomes after the end of project funding. Without the ability to visualize a product or idea before it is created can seriously jeopardize research and design, as well as production. Figure 1 the model illustrates the design process planning, the system design process and the fundamental contextual part bellgran, 1998. The production strategy is a key driver of the design of the core assets. Materials and process selection for engineering design. Product development process planning planning concept development concept development systemlevel design systemlevel design detail design detail design testing and refinement testing and refinement production rampup production rampup four phases of product development the product planning phase precedes the product development process. Design process management design process structure.

It is a known fact that process based design changes in a production system are long lasting than the product based design changes. The following seven phases can be identified in a variety of product design and development projects. Process selection how the product will be made operations, equipment, raw material, etc. Thought this definition tends to oversimplify, product design is actually a broad concept which encompasses a systematic generation and development of ideas that eventually leads to the creation of new products. A manufacturing process information model for design and process. The design process involves identification of a real need, problem or opportunity that is then articulated in a design brief. It is the base for designing factory buildings, facility layout and selecting production equipment. The final design consists of detailed drawings and specifications for the new product. This is a new requirement that mandates the introduction of a design and development process where this activity is required. Planning milestones and schedule management assessing the performance of an ongoing development process improvement careful documentation and ongoing.

Chapter 1 product design and development in the industrial. You want to concentrate on creating a product that will be. As a solution for traditional design process having many drawbacks in the manufacturing process, the integration of product design process selection process planning is carried out in the early design phase. Business performance expert and performance management consultant victor holman discusses the product planning process, product plan, product development process, product planning, product. Defines problems in the community that stand between the community and its longrange goals. The terms design and development are sometimes used synonymously and. Design experts work on concepts and ideas, eventually turning them into. Product design is the way you arrange the features and benefits of the product to be presented to the customer. It was just a product design change which involved a different technology. For example, manufacturing of airconditioners, process design has to be such that maximum supply is achieved during the hot months of summer when demand of the product is at the highest. A process converts inputs into output in a production system. Engineering design focuses on physics, such as speed, mass and other performance measures while product design also considers user and consumers by asking what the user. The work is heuristic and the result is depending on personal experiences and.

In the past, the process capability index pci was the only one used in online quality management. Process planning covers the selection of processes, equipment, tooling and the sequencing of operations required to transform a chosen raw material into a finished product. A realtime computeraided process planning system as a. Time is very much of the essence, the minimum compatible with optimal development. Quality assurance act as checkpoint along the way of process coordination defines roles of each players. Product validation is achieved using product produced from the final production process. It often results in the redesign and reengineering of products. Process planning is also described to be the interface between product design and manufacturing scallan, 2003 and the work often includes coordination of product design intentions and constraints imposed by the. Pdf as a solution for traditional design process having many drawbacks in the manufacturing process, the integration of product designprocess. The technological, economic, and logistic parameters are taken into account simultaneously as well as manufacturing constraints being integrated into the product design. Unit 1 introduction to process planning part a sri vidya college of. The key to successful product design is an understanding of the enduser customer, the person for whom the product is being created. The accompanying process plans are workable instructions for manufacture including necessary equipments and tooling, component sources job descriptions, work instructions and programmes for computerassisted machines. Strong product planning is crucial for the company if any step fails, then the entire initiative might be doomed.

As a solution for traditional design process having many drawbacks in the manufacturing process, the integration of product designprocess. The product development process a well defined development process is for the following reasons. Guidelines for developing a product line production plan. Once project charter is approved, the project is formally initiated. A stateoftheart survey on product design and process planning. Oct 11, 2014 as a solution for traditional design process having many drawbacks in the manufacturing process, the integration of product design process selection process planning is carried out in the early design phase. Pdf integration of product design, process planning. Capp programs develop a process plan or route sheet by following either a variant or a generative approach. Process design and analysis management study guide. They should also read section 7 for information on evaluating the production plan. Types of product development projects project type description new platforms create new family of products based on new platform platform shared by all products in. Integration of product design, process planning, scheduling, and fms control using xml data representation.

Product planning serves as the basis for decisions about promotion, price and distribution. Process planning is of a complex and dynamic nature, often managed by a skilled person with few, or no, explicit methods to solve the task. The desired levels of quality and reliability must be engineered in during the design phase of the new product. Chapter 5 product design and process development nzifst. Information age manufacturing begins with information age design. Jul 14, 2014 as the name indicates, the process of creating a new product for sale to customers is known as product design. Process planning is also the link between product design and manufacturing with the supplementary commission to support design of competitive products. Pdf product designprocess selectionprocess planning. Forecasting demand for new products pdf global manufacturing and costing. The first stage of the product design process is the idea creation stage, the process of developing new concepts to create a product. When people used to listen to boom boxs, sony brought the walkman and it was an instant hit.

Assignments product design and development sloan school. The technical dynamics of the chosen product on the existing production line will be xrayed against factors such as available technology, power requirement and even the use of automated processes or human labor. Process planning is planned to renovate design specification into manufacturing instructions and to make products within the function and quality specification at the least possible costs. In business, product development is the term used to describe the complete process of bringing a new product or service in the market and its an ongoing practice in which the entire organization. It has been documented that process planning is required for new product and services. The design process12 design is the progression of an abstract notion or idea to something that has a function and a fixed form. Park, research institute of industrial science and technology, pohang, korea. Product design process selection process planning integration based on modeling and simulation article pdf available in international journal of advanced manufacturing technology 7714. The costs a company incurs in developing a product can be nicely related to the products profitability by plotting investment and return over time.

Computeraided process planning capp is the use of computer technology to aid in the process planning of a part or product, in manufacturing. Five process types process type description advantages disadvantages project process for producing a single product, often unique, and the process is of limited duration unique product tailored to the customers specifications high risk of cost and schedule overruns and. Mahmoud farag 3 stages of product development a product usually starts as a concept which, if feasible, develops into a design, then a finished product. Mobile app development requires both engineering design and product design.

Product planning, by definition, is the strategizing process that spans from idea conception to product market launch. Product design influences a firms competitive priorities and needs to be considered during the strategic planning process. Design and development set of processes that transform requirements into specified characteristics or into the specification of a product, process or system. To enable a better product design we necessarily require a suitable process planning cum design to make the design aspects reflect in the product. It also affects the job design and quality control. So people, process and machines need to align to give continuous production throughout the year as to satisfy seasonal demand. Chapter 4 introduction of product planning product planning is the continuing process of identifying and asserting market demands and requirements that characterize a products feature set. Product design and process planning in using the process. Vce product design and technology study design 20182022. Process design and development of products already owned by cv.

A qualifier can be applied to indicate the nature of what is being designed and developed e. Dfm is the method of design for ease of manufacturing of the collection of parts that will form the product after assembly. Pdf product design and process planning in using the. The terms design and development are sometimes used synonymously and sometimes used to define different stages of the overall design and development process note 2. The impact of design the business model is instructive.

Central to vce product design and technology is design thinking, which is applied through the product design process providing a structure for creative problem solving. Process identification makeorbuy analysis parts identification 2. The coreasset developers create the strategy while the core assets are being created. Sketching and annotation are vital in the design process. Product designprocess selectionprocess planning integration. A refor mation of the development process is necessary, and in that reformation the processes for planning must be improved. It is important to target the design programme to minimise time and costs and to plan for it to be successfully completed within allocated resources. Identifying the kpis for the design stage based on the. These include a profile of the product characteristics as defined by the consumer, the structure and. During this training, you will engage in a project planning and development process that. Design, advanced planning, and product development view file. Sequential, iterative, work product, and portfolio approaches usercentered design at ibm consulting an agile customercentered method enterprise transforming projects that dont kill the enterprise.

This will result in reduced costs, due to fewer staff required to complete the same process, higher competence. Product developers should read section 5 to understand how to tailor the production plan to create a product specific production plan. Product planning is the continuing process of identifying and asserting market demands and requirements that characterize a product s feature set. The plan begins with the product design specifications. As a solution for traditional design process having many drawbacks in the manufacturing process, the integration of product designprocess selectionprocess planning is carried out in the early. In the production system design process, the objective is to design the best possible.

Unit 9 computer aided process computer aided process planning. Thus, it is a major aspect of new product development due to the absence of a consensually accepted definition that reflects the breadth of the topic sufficiently, two discrete. Process planning is defined as the determination of the processes and the sequence of. The activities and some of the experimental techniques in the various stages of product design and process development are shown in figure 5. Capp is the link between cad and cam in that it provides for the planning of the process to be used in producing a designed part. Annotation is also an important aspect of the design process.

Dec 24, 2017 product design is the way you arrange the features and benefits of the product to be presented to the customer. Planning planning concept development concept development systemlevel design systemlevel design. Chapter 4 introduction of product planning product planning is the continuing process of identifying and asserting market demands and requirements that characterize a product s feature set. Chapter 1 product design and development shodhganga. This guide aims to summarize the stages of product planning and identify the best ways to ensure that it is. By defining the product development process, the production strategy specifies the prescribed manner of. The costs a company incurs in developing a product can be nicely related to the product s profitability by plotting investment and return over time. To manufacture a product that meets its design specification. A stateoftheart survey on product design and process planning integration mechanisms. The entire process of need identification to physical. A project planning enables project manager to translate project requirement into work breakdown structure wbs, tasks list, gantt charts, resource assignment and risk register, etc.

How that should be done requires a look at the development process in terms of design and its impact on a product s life span. The information is structured in the design data file. Product design describes the process of imagining, creating, and iterating products that solve users problems or address specific needs in a given market. The design process with its subprocesses and main outputs is used in this paper as a basis for. This allows control of the design process as the consumer, product and process activities are coordinated into small miniprojects with specific objectives. What is product design and importance of product design in. Lecture notes product design and development sloan. With minimally integrated design and process planning systems, graphical design information exists. Creating a complete picture of your solution and deciding on the minimum valuable product mvp youll bring to market inside of a product roadmap. Product design and process selection linkedin slideshare. Following this, industrial design, product evaluation, modelling, prototypingtesting, and refinement activities.

279 816 1621 1254 1473 1227 1513 1229 401 1308 1215 1491 1359 1465 1045 1115 188 1431 1463 571 72 416 858 350 395 469 1578 682 1423 1166 1310 786 1564 1410 1451 1481 837 299 959 1127 145 660 1163 244 584 268 255 632 571